Introduction
When discussing yield rates, we are not merely searching for answers—we are pursuing a transformative force, a steadfast determination aimed at achieving excellence in product quality and perfection in manufacturing processes.
In this journey, we are no longer just explorers but navigators. We provide the best solutions and continually expand the possibilities of achieving optimal yield. We introduce innovative benchmarks to create new standards that allow for measurement, tracking, and realization of yield excellence.
TAICON TECH.'s AIoT fully automated visual inspection solution demonstrates a commitment to quality. It is not just the first line of defense but also a leader in yield enhancement. By leveraging advanced AIoT technology—a combination of artificial intelligence and IoT architecture—it ensures unprecedented process security, intelligent monitoring, and real-time optimization, thereby improving yield rates and delivering higher-quality products.
Our mission is not only to integrate AIoT solutions but also to foster a unique sense of trust and reassurance, providing you with a distinctive competitive advantage.
AOI Software and Hardware Integration + AI Autonomous Optimization
TAICON TECH. took the lead in the industry by introducing AOI in 2019, independently developing the most optimized capacitor production line solution—from lighting, mechanisms, automation control, and algorithms to the AIoT monitoring platform. Using AI, TAICON TECH. has overcome common AOI issues such as overkill, missed detection, or regulation adjustments.
The following visual inspection products are refined through production line experience and technological iteration, launched by TAICON TECH. in the market to foster mutual growth with supply chain partners.
TAICON TECH.'s inspection solutions address various capacitor defect types, root causes, and equipment conditions with a focus on effectiveness, fundamental resolution, and the elimination of manual intervention. With full-process interconnected monitoring, data analysis, and trend tracking, the system not only enhances yield but also optimizes material usage, equipment maintenance, and production efficiency.
Common industry issues such as crimping deviation or reverse polarity insertion into the aging furnace—leading to machine damage—have been entirely eradicated through TAICON’s 100% AOI coverage.
Lead wires are a critical raw material for capacitors. TAICON TECH.'s has developed CCD inspection equipment for lead wire suppliers, capable of verifying 11 dimensions at a speed of 160 pcs/s while eliminating burrs and solder joint issues exceeding 0.03mm.
Compared to other CCD systems on the market, this solution offers superior accuracy, easier specification adjustments, advanced image data retrieval, and comprehensive defect classification and trend analysis.
Many capacitor quality issues are difficult to detect with the naked eye or traditional AOI systems, such as slight bulges in explosion-proof vents, sidewall dents, or polarity deviations. To address this, TAICON TECH has designed specialized imaging techniques, mechanical structures, and algorithms.
From material sorting to 720-degree visual inspection and final packaging, the entire process is completed automatically within a single machine. This eliminates human intervention and operational errors, achieving an over 99% defect detection rate.